When you are in the market to find the best benchtop belt sander you will notice that you have a lot of options available to use. The problem that you have is if you are a first-time buyer it is nearly impossible to figure out which to use and buy. Therefore, you need to use the best belt sander buyers guide to guarantee you have selected the best belt sander in the market to buy and use on all the projects you are planning on completing.
Our Best Benchtop Belt Sanders for 2020!
1. WEN 6502
The Wen 6502 is a brilliant best sander and removes all splinters and jagged wood form your bits of timber. It uses a powerful 4.3 amp 1/2 HP electric motor which provides enough power to stop the sander when dealing with large loads. One great aspect is the fact you can change the belt so quickly and efficiently, it uses a 4-inch-by-36-inch belt which is large enough for most jobs. It’s constructed using a heavy cast iron which helps to reduce the vibrations massively and the belt can be set at different angles from 0 -90 degrees.
The best feature overall though is the addition of a separate 6-inch sanding disc, this is a great feature and helps separate this sander from the competition. Other features include a 2.25-inch Dust Port, miter gauge, a 4.3 Amp motor which provides up to 3600 RPM and two-year warranty.
2. Makita 9903
The Makita 9903 is an exceptional machine from a well-respected brand and it’s an extremely well put together piece of kit. One aspect that we really like is the fact its only 85dB load despite having a powerful 8.8 AMP motor. Other great features include an auto tracking system that tracks the belt with-out adjustment, it also has an Innovative design that is designed to help you sand close to the wall with nose and side of the sander and a Front grip style for a very comfortable operation.
The 9903 also has a useful Dust bag to help keep your site clean and free from dust, this is a great help and a useful time saving feature. One thing I particularly like is the fact it has a 16.4 ft. long power cord, in my experience this is something that is a must have, I’ve found in the past that many best sanders has small cords and this has caused me issues before.
3. Makita 9403
We really like the Makita 9403, it really is a great sander and is made to last by a great brand. One thing we really like this the fact it’s so quiet for a belt sander. It’s only 84 decibels which is perfect if you’re working at home on a small personal project and don’t want to annoy your wife! It has a 4inch wide belt and in terms of speed it goes up to a maximum of 1640 feet per minute, which is more than enough for most DIY jobs and professional jobs alike.
To help reduce the amount of dust etc that gets in to the motor it has a labyrinth type construction, this helps to seal the bearings and motor. It comes with a one-year warranty from Makita.
4. Black & Decker DS321
The DS321 is a great sander for home use or for personal DIY projects. Its light weight and compact which is great for quick use and storing away after use, which is perfect for home use on small projects. One great new feature is the front roller, this allows you to get into the tightest corners etc without the need for flush sanding.
It’s a 6.0 Amp sander so is more than capable to take on any sanding job you require. Another thing we love is the fact it has a 2-year warranty from Black & Decker, to me this says they stand behind the quality of their products, something to consider before purchasing another sander.
5. Porter-Cable 362V
One of the first things to note with the Porter-Cable 362V is the fact that it has a three-year warranty, this really shows that porter cable is really behind the quality of their products. Features include a 12-amp sander motor for increased performance and power, a Large dust bag that swivels 360 degrees to keep out of your way when working on your projects and a Variable speed control dial for adjustments from 1000 to 1500 sfpm.
One factor we picked up on when researching this product is the fact it has Ergonomic handles, this helps when you’re working on projects all day. Overall a great product to consider when looking for your next belt sander.
Belt Sander Buyers Guide
You may think that there is only a single type of belt sander, but this would be a common mistake and is something that you want to avoid making. However, if you know about the different types of the sanders you may be confused on what you need to get. This is very true when you look at some of the terms that are used when you are looking at the belt sanders. So, you should know more about the types of belt sanders and that is the first thing that will be covered here.
In-line belt sander is one type that you will commonly see when you are shopping for a belt sander. However, what you need to realize is the in-line belt sander tends to be the sanders that are more stable and they have a lower profile that is going to make it easier for you to get the sanding done without the sander tipping over on you. However, at the same time you will find this is a sander that is going to make it difficult for you to get some of the work done or heavy sanding if you need a powerful sander.
The motor is running parallel to the belt in this motor and it transfers the power to the front roller by using a perpendicular gear system that is going to cost you some of the power of the sander, but this is a sander that tends to have a flat surface to work with as well. When you are using the in-line sanders you will generally notice the sanding belt has a lever release to get the belt off and put a new belt on.
The transverse belt sander is the other type of sander and it is one that is commonly seen in the professional shops where they are going to do quite a bit of work. This is a sander that is going to have the motor positioned above the belt and it is going to make it easier for you to get the higher level of power that you need to have to drive the belt. However, a key thing to note about this sander is the power of the sander is reduced by using a reduction gear system and a toothed belt system that you can use.
When you are adjusting the tension on the belt or replacing it you will find that it is a little bit more complex than the in-line system. This is a sander that is going to have the tension adjusted by turning knobs on the rollers to make sure they are going to have the tension, but this is also how you are going to be able to change the belts as well in to a new one.
What Purpose Is the Belt Sander Going to Serve
This is something that you are going to want to know about before you buy the sander. The reason you will want to make sure you know about the purpose of the sander is it will make it easier for you to determine which of the sanders you need to be buying, but also lets you know more about the belts you should be getting as well. For example, if you are getting the sander for wood then you will notice that it is going to be easier for you to get the sander that is going to work best for wood. However, if you are working with metal it will make it easier for you to find a sander that is meant to use metal, which tends to be harder on the sanders.
Consider the Weight Versus Power Ratio
Face, it a belt sander, unless it is the handheld portable kind is far from the lightest tool in your shop. Since this is the case you will want to make sure you know about the weight of the machine versus the amount of power you are going to get. This way you can get the machine that is going to provide you with the optimal weight to power ratio and this will make it easier for you to get the machine and know that it is going to do the job that you are trying to get done without having a tool that you will need to get a forklift to move.
Size Of The Belt Sander
Normally when you look at the belt sanders and the weight you will notice they are going to be in proportion to the power. However, what you need to realize is you need to learn about the size of the belt sander as well. Then you will be able to get the sander that is going to have all the options covered, but also know if the sander will be fitting in your shop, without you having to do some serious modifications to the shop. Remember the more powerful the sander, the more room it will most likely take up in the shop.
Speed Is Key
As we mentioned the style that you get above from in-line to transverse is going to make a difference in the speed you get. However, what you need to realize is the speed will impact the time it takes to complete the sanding. So, you should know more about how long it is going to take to get the sanding done based off the speed of the sander.
Ease of Changing the Belt
The belts are going to be a pain when you have belt sander to change. In fact, sometimes the belts can take half the day to change out. Since this is the case and since you most likely do not want to have that long of a break in your work you should know more about how long it is going to take to get the work done of changing the belt. So, if you are a beginner definitely look for a sander that has a belt that is very easy to change so you do not get discouraged.
Removal of Dust
The wood dust can easily cause your health problems if you are not careful. Since this is the case, you should know about the dust collection system the sander has on it. By knowing about this it will be easy for you to find the right sander and know you will be able to hook it up to your dust collection system to get rid of the dust, but also to prevent everything in your shop from looking like it has become covered in the wood dust.
Having a chance to buy a new belt sander is exciting, but if it is your first time buying one it is a challenge. To make sure you buy the right belt sander the first time you should find the best belt sanders guide. By using this guide, it will be easy for you to select the best benchtop belt sander for yournext home project! It will make your shop the envy of everyone on the block.